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From smartphones to electric vehicles, demand for batteries is leading battery manufacturers to rapidly add new production capacity, but manufacturing battery cells is a complex, demanding process with significant challenges. Using a concurrent engineering process, we design and build flexible, high-throughput and fully automated battery production line designed to support different form factors and in-situ inspection for quality assurance.

For a recent client, we developed a custom, highly automated battery assembly line that processes 1 polymer cell every six seconds with +/-15µm precision assembly tolerances.